Coty is a worldwide cosmetics company behind such well-known brands as Sally Hansen, Rimmel and CoverGirl. At the company’s factory in Maryland, eight Universal Robots on four mobile carts now automate the picking and packing of products at the powder presses. The mobile solution delivers $500,000 in annual savings while improving both quality inspection and the employee work environment.

The business transformation

For Paul Baublitz, project manager at Coty Cosmetics, the issue was clear: “We currently have twelve presses, and the challenge with automation is always how do you—in a cost-effective manner—automate such a large operation?” Baublitz had multiple reasons for automating, including meeting the company’s drive for increased efficiency as well as addressing the repetitive nature of the task, which was not ergonomically friendly for human operators. This was a task that Coty had previously looked into automating, but found that the technology available at the time wasn’t up to the complexity of the application.

Baublitz brought the problem to Chris Sydorko, owner of the integration firm Sydorko Automation, who says, “The challenge for me was to try to determine how I could build a robotic system that was mobile enough to meet their automation needs while still being cost-effective enough to meet their budgetary needs.” Traditional industrial robots are not easily moved around due to safety regulations, which meant that Coty would have to permanently place a robot at each of the 12 presses. This was not within budget.