打造航空制造的未來

Ultima Forma

UR10在幫助Ultima Forma為零碳飛機燃料系統製造管道方面至關重要,確保在過程的每個步驟中最大限度地控制金屬層的沉積

In short

E-COBOT , a certified Universal Robots integrator based in the Pays de la Loire region, has developed an automated solution for palletizing bags of dried vegetables on behalf of CAVAC , an agricultural cooperative group. Integrated into its new production site in Mouilleron-le-Captif in Vendée, the cobotic cell operates almost autonomously. The benefits observed include improved throughput, increased precision, and reduced strain on the workstation concerned.

A painful process in need of change

When CAVAC opened its new production site for packaging dried vegetables, the company wanted to modernize operations, improve working conditions, and increase efficiency. One task stood out as a priority for change: palletizing bags of legumes. Previously, operators manually lifted and placed 120 heavy 5 kg bags into pallet boxes every hour. This was physically exhausting and carried a high risk of injury and musculoskeletal disorders. It also kept workers tied to repetitive tasks that added little value to their skills or the business. The bags were soft and fragile, so they needed to be handled with care and placed according to a precise palletization plan. The solution also had to work in a small space and be completely safe without the need for bulky physical barriers. To achieve this, CAVAC partnered with E-COBOT, a Certified Systems Integrator for Universal Robots in western France. After visiting the site, E-COBOT began developing a solution that combined robotic efficiency with operator safety and comfort.

E-Cobot

Industry Industrial automation and robotics
Country France
Number of employees 30
Cobot used UR10e

Main value drivers:

  • Simplicity and intuitiveness of the solution
  • Almost autonomous operation
  • Increased productivity

Tasks solved by collaborative robots:

  • Palletizing bags of legumes

Automation challenges solved:

  • Adaptation of the cobot according to the palletization plan
  • Reduction of MSDs among operators
  • Integration in record time into the workshop
  • Time saving for the operator

How they did it

tailor-made robotic solution

A tailor-made robotic solution

E-COBOT designed a custom palletizing cell using a UR10e collaborative robot. The system included a specially adapted Joulin gripper to handle the size, weight, and fragility of the bags, along with Robotiq’s PE10 application kit for lifting and palletizing control.

A safety assessment by a certification body resulted in CE marking for the installation. The setup uses 360-degree scanners to monitor two safety zones. The robot slows down if someone steps into the first zone and stops completely if the second zone is entered. This allowed the cobot to operate safely without taking up extra space with physical barriers.

The cobot uses pneumatic suction to pick up each 5 kg bag from the conveyor and place it carefully into boxes, avoiding contact with the sides. Every detail, from box size and placement to bag grip points, was configured for accuracy and repeatability.

When the first box is filled, the cobot moves to the second. Once both are full, a light signal alerts the operator to remove them for transfer to the packaging area. The system can also be bypassed to package lighter 2 kg mesh bags on the same line.

able to palletize up to 600 kg of bags in just 15 minutes

Stronger, safer, and more productive

The new palletizing solution removed the most physically demanding part of the job. Operators no longer lift 600 kg of bags every hour, reducing the risk of injuries and work stoppages. They can now focus on more valuable activities such as supplying, stocking, and palletizing lighter net bags.

The system is also highly productive, able to palletize up to 600 kg of bags in just 15 minutes. It delivers consistent precision while protecting the delicate products.

For CAVAC, the installation has become a symbol of its modern, forward-looking workshop. It serves as a practical example of how Industry 4.0 technology can improve safety, boost productivity, and create a better working environment.

key wins

Key benefits

  • 600 kg of manual lifting per hour eliminated
  • Lower risk of musculoskeletal disorders and injuries
  • 15-minute cycle to palletize 600 kg of product
  • Safe, space-saving operation without physical barriers
  • Precise handling of fragile 5 kg bags
  • Operators freed for higher value tasks
  • A showcase for Industry 4.0 in the agri-food sector

UR10最讓我印象深刻的是設定方便。我帶著非常基本的編碼經驗來到這裡,從來沒有任何機器人經驗或cobots。但我們將手臂拆開,並在幾個小時內運行到基本水平

Aymeric Charraud, Cobotics Project Manager at E-COBOT

聯絡我們

成千上萬的企業依賴協作機器人來...

  • 提高生產力
  • 適應不斷變化的產品需求
  • 改善員工福祉和留任率
  • 應對勞動力短缺
當地辦公室
  • 丹麥商優傲科技股份有限公司台灣分公司
  • 內湖區瑞光路360號4樓
  • - 台北市
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