Workcell Alignment & (TCP) Calibration

This solution combines a high‑precision TCP laser sensor with an intuitive URCap software to automatically measure, check, and calibrate the Tool Center Point (TCP) in industrial robotic applications. In processes such as dispensing, welding, soldering, or machining, tools change over time due to wear, deformation, or replacement, directly impacting accuracy and product quality. Automated TCP recalibration ensures consistent precision after tool changes, maintenance, at the start of shifts, or even after each process cycle.

The Cognibotics sensorless Cobot Calibration system makes calibration easy and accessible. After replacing critical parts as joints, tubes, base plate, etc it is recommended to perform a robot calibration to maintain its accuracy and repeatability.Our system makes it easy to restore the factory calibration performance as well as offers users the possibility to perform an enhanced calibration. With the enhanced calibration, you will be able to set up new or repaired robots with minimal deviation to previous individuals and by this avoiding time-consuming program adaptations.

Using a carefully developed routine, the robot calculates an accurate tool position to allow ultimate precision whilst teaching and running programs. In applications like dispensing or welding, which often require a high level of accuracy, this kit will reduce waste and improve accuracy.

Precisely measure and calibrate the tool tip in industrial applications such as dispensing and welding. Easily integrate the CAPTRON TCP 40mm Ring Sensor and URCap Software with your cobot. Minimize downtime, reduce scrap and increase production quality.

The challenge with robotic dispensing applications that require a high level of precision - the “Tool Center Point (TCP)” of the robot will change every time the syringe or tip is changed. This can result in translations that will affect the reliability and repeatability of your automated process. The TCP Calibration Station automates the recalibration process, so that an accurate TCP can be automatically redefined within seconds either from a running program or triggered manually by the operator.