One company that has benefitted from its installation of cobots is Atria Scandinavia, one of Northern Europe’s leading manufacturers of vegetarian and gourmet foods for the convenience market. Traditional automation systems cause hours-long downtime and require outside support. Atria Scandinavia installed three UR5 cobots initially – for labeling, packaging, carton folding, and palletizing. They needed automation that could be programmed by current employees with no prior experience and could be supported in-house to minimize downtime.
They also had a few other very specific tasks, which is why they considered several other solutions before selecting Universal Robots. These included:
- Automating three production lines, each packaging 228 items per hour.
- A solution that could work side-by-side with employees with no safety guarding required.
- No prior experience required to work with robotics.
Now that they’ve automated, Atria is never going back. In fact, they’ve laid out several plans to replace their traditional, shielded packaging machines with cobots. And, now that they’ve completed the first cobot installations, the next ones will be even faster – likely just a couple of weeks.
In addition to eliminating manual loading, the egg supplier has registered an increase in capacity from 150 boxes per hour to 300 boxes per hour. The capacity boost is quadrupled since Cascina has four filling lines each equipped with a UR5 operating at about 10 cycles per minute. Three flexible lines handle boxes holding 96, 144, or 192 eggs. The fourth line is dedicated to a bigger box holding about 1,400 eggs.