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Enhancing productivity to sustain manufacturing

BW Industrie

Archytas Robotics integrates a high value-added part engraving solution at VCN Industries.

In short

BW Industrie is a company specializing in industrial degreasing and machining of mechanical parts. For the past eight years, the company has used Universal Robots’ cobots to improve several of its manufacturing processes.

Four robotic arms from Universal Robots (one UR5, two UR10 and one model of the new UR16e) are deployed on production lines. The cobots handle tasks such as loading and unloading of CNC lathes, quality control of metallic tubes and deburring of metal parts ranging from 4 to 14 kg.

The business transformation

Using cobots from Universal Robots enables BW Industrie to maintain competitiveness and increase its workforce by 50% and revenues by 70%. The company has also been able to reduce the risk of muscoskeletal disorders (MSDs) among employees, ensuring a healthier working environment.

BW Industrie is an industrial SME located in Moselle, in the Eastern part of France. Eight years ago, the company was facing increasing competition. In order to save itself from relocation, BWIndustrie decided to embrace automation. The company first deployed traditional industrial robots requiring safety caging but wanted the operators to have access to the robots during production. The company was looking for a collaborative robotic solution that was intuitive and simple to implement. With an easy-to-use cobot, operators could be trained quickly and take care of day-to-day maintenance. In this context, BW Industrie acquired its first UR5 cobot.

Subsequently, with the expansion of the Universal Robots product line of cobots, BW Industrie deployed two UR10 cobots and developed machining cells for different applications. In order to meet customer demands for deburring of heavy metal parts, BW Industrie became the first company worldwide to integrate the UR16e cobot from Universal Robots.

BW Industrie

Industry Metal and Machining
Country Europe
Number of Employees 25-50
Cobots used UR5 & UR10 & UR16e
Distributor Sysaxes

已解決的自動化挑戰:

  • 改善團隊績效
  • 減少負載
  • 不同重量和尺寸的棧板包裝
  • 減少員工的肌肉骨骼疾病

關鍵價值驅動因素:

  • 輕鬆編程
  • 直觀的使用者介面,減少訓練時間
  • End-Of-Arm-Tooling易於更換,可快速更換佔地
  • 面積小

協同機器人解決的任務:

  • 堆棧

How they did it

In 2011, BWIndustrie contacts Sysaxes, a distributor of Universal Robots, to assist with the integration of its first UR5 cobot. The goal was to replace an obsolete traditional robot installed in 2008, that was in charge of handling light parts. Following the success of this first operation, the company decided to invest in three other UR cobots, carrying out CNC machine tending, deburring and quality inspection.

安全操作

安全操作

安裝在生產線末端的協作機器人完美地工作,大大方便了託盤的裝卸;這項任務當然是必要的,但對於通常執行它的人來說並不是非常有益和枯竭。該應用程式提供了在安全操作中更換碼垛機器人旁邊的託盤的可能性。

賽諾菲旅行社包裝工作坊負責人Sébastien Pain表示,這些機器人的整合帶來了“人體工程學的好處,在負載、旅行方面,同時也減少了操作人員在線上的工作時間。「事實上,在這條線路上,賽諾菲已經從每條線路兩個操作員的組織變成了兩條線路的三個操作員。使用cobot ,工作時間的減少估計為每天10 %。

Since our first cobot installation in 2011, our workforce has increased by 50%, and our revenues by more than 70%.

Laurent Wagner, CEO of BWIndustrie,
「Cobot探索日」

「Cobot探索日」

更重要的是,協作機器人說服了員工,這是cobot項目成功的必要條件。Gilles Marsal表示:「要在法國實施這樣的項目,您需要在項目的早期就讓健康安全與環境( HSE )部門和使用者都參與其中。」「在第一步中,我們組織了Cobot Discovery Days ,所有包裝生產線的操作員、主管和管理委員會成員都可以來測試cobots。「

所有這些步驟(風險分析、發現日... )意味著第一個項目的實施需要六個月。接下來的安裝從訂單到實施需要四到五個月的時間。與工業機器人手臂相比, cobotics的優勢之一是安裝時間較短。

每臺UR10 cobot每天提升300 -700公斤由於其緊湊性, UR10 cobot安裝在非常緊湊的線端Cobot的內置安全系統消除了風險評估後的保持架需求

聯絡我們

成千上萬的企業依賴協作機器人來...

  • 提高生產力
  • 適應不斷變化的產品需求
  • 改善員工福祉和留任率
  • 應對勞動力短缺