Case Packing Automation

Increase throughput and consistency in end-of-line packaging

Case Packing with Robotics

Case packing is one of the most repeatable yet labor-constrained steps in packaging operations. Packing uniform products into cases requires consistent cycle times, precise placement, and sustained throughput—especially as production volumes increase and labor availability fluctuates. Universal Robots’ cobots are the practical approach to automate case packing without the complexity of traditional fixed automation. These commercial grade robots deliver consistent performance across shifts, maintain packing quality, and adapt to product or packaging changes without requiring extensive reengineering.

When combined with autonomous mobile robots (AMRs), case packing extends beyond the station—connecting packing, staging, and palletizing into a coordinated workflow that reduces manual handling and improves overall flow.

Advantages of UR cobots and MiR AMRs in case packing

Precision and repeatability at production speed

UR cobots deliver consistent placement, orientation, and packing sequences, ensuring every case is packed to the same standard—independent of operator variability.

Handles product variation without retooling

Even in “structured” environments, variation exists across SKUs, cobots adapt through program updates rather than mechanical redesign, enabling faster changeovers.

Integrated flow beyond the packing cell

MiR AMRs extend automation by moving cases to palletizing or staging areas, reducing end of line congestion and eliminating manual transport

Key outcomes

Robotic packing provides operations with

Increased packing throughput and line efficiency
Reduced labor requirements at end-of-line operations
Achieving DEA (Delivery Expectation Accuracy)
Improved consistency and packing quality
Lower product damage and rework rates
Better alignment between production and outbound flow
Faster time to ROI compared to fixed automation systems

Choosing the Right Robotic Packing Automation

UR20

Faster heavy payload robot

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MiR 600

Moves pallets up to 600kg

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UR16e

Heavy-duty compact robot

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Talk to a logistics automation expert

A logistics automation specialist will follow up to review your operations, workflows, and fulfillment challenges. The goal is to understand your setup and identify practical automation opportunities to improve efficiency and scalability—no commitment required.