Assembly with collaborative robots

Modern assembly lines cater to a wide range of production needs on different scales. Across industries, collaborative assembly robot arms from Universal Robots can reduce assembly times, increase production speed, and improve product quality.

Universal Robots cobot performing assembly operations on a vehicle door panel in an automotive production line

Assembly line robots

At the heart of many manufacturing operations is the assembly line, where individual components are brought together to develop unified systems. However, traditional automation with conventional, larger robots often brings safety risks and maintenance headaches that can lead to costly downtimes. The lack of flexibility of traditional automation equipment makes it particularly challenging for companies to align their facilities with the increasing trend of High-Mix Low-Volume (HMLV) manufacturing.

Collaborative robots are revolutionizing robotic assembly. Perfect for assembly line tasks like screwdriving and part insertion, these user-friendly machines can be easily reprogrammed to meet shifting production needs. By integrating cobots, manufacturers can enhance workplace safety and adapt quickly, ensuring a smoother, more efficient assembly line for everyone involved.

Assembly robots in action

See how cobots have been deployed to perform assembly tasks across industries to enhance productivity and improve worker safety.

Boost production efficiency

Sensata Technologies enhanced precision and eased labor demands by replacing traditional robots with flexible industrial collaborative robots. Their Malaysian plant now uses UR3e and UR5e systems to streamline autoloading and assembly tasks, reduce manual handling, and improve safety while increasing overall output by up to 20%.

Improve assembly quality

FiRAC enhanced Stellantis’ wheel‑component assembly by integrating two UR10 industrial collaborative robots to automate repetitive screwdriving tasks. The solution reduces operator strain, improves precision in hard‑to‑reach areas, and boosts overall productivity. Rapid deployment and easy integration allowed the customer to achieve fast ROI and safer, more efficient workstations.

Increase safety

Raise Robotics uses two UR20 industrial collaborative robots to automate dangerous high‑rise fastener installation, improving worker safety and installation accuracy. The system delivers a 3× labor multiplier, precise bracket placement, and fast ROI within a single 13‑floor project, helping construction teams work more efficiently and safely on complex façades.

Future-proof platform

Universal Robots provides a future-proof platform for small businesses looking to optimize production. If your workflow changes, the assembly robot arm can be deployed quickly and easily in new product lines due to its small size and lightweight design. Intuitive software allows even the most inexperienced user to quickly grasp the basics of programming and set waypoints by simply moving the cobot into position.

Infinite rotation

For screw driving applications, the end joint on the UR3e offers infinite rotation. Built-in force/torque sensing in the e-Series robots allow it to be placed directly into a screw driving application without the need for a costly torque-controlled screw-driving tool. And UR assembly robots’ repeatability of down to +/- 0.03 mm (30 microns) is perfect for automating quick-precision handling.

Complete your cobot

Our industrial collaborative robots reach their full potential through a strong ecosystem of add‑on products, and at Universal Robots we take great pride in this ecosystem, known as UR Marketplace.

Application kits

Application kits are useful for those who can install their own solution but are looking for a compatible set of end-effectors, software and other accessories

Components

Components are single products that can be combined with our UR robot to create an entire solution. This includes items such end-effectors, 7th axis, software or teach pendants.

Solutions

Solutions are flexible and easy to integrate and typically allow for variation in the choice of grippers and all the necessary accessories. These pre-assembled packages are ideal if you are looking for a plug-and-play solution with low risk, a manageable budget and on-site setup.

Tried. Tested. Trusted.

Universal Robots has deployed over 100,000 cobots into every manufacturing industry. Companies of all sizes, from Fortune 500 giants to local contract machine shops, are leveraging our 6th generation cobots to increase productivity and quality and improve job satisfaction for their manufacturing teams.

Flexible

UR cobots meet the demands for flexibility head-on with industry-leading ease-of-use, intuitive programming, and a powerful back-end for OEMs and developers to add value and meet specific needs. UR cobot-based systems generate ROI that is usually measured in months, not years.

Worker-safe, worker-friendly

Universal Robots has developed the most complete set of safety tools and functions in the industry. Our safety protocols can be configured to meet the varied safety requirements of your plant or facilities and your application risk assessment, letting your manufacturing team work safely side-by-side with UR cobots.

Get in touch with Universal Robots

Thousands of businesses rely on Collaborative Robots to...

- Increase productivity
- Adapt to changing product demand
- Improve employee well-being and retention
- Staff through labor shortages