Pioneer of collaborative robots introduces SnapWeld Collaborative Robotic Welding, featuring seamless hardware and software integration through the Universal Robots+ product platform.
Small job shops struggling with the budget, programming and space requirements of traditional welding robots now have an alternative solution: The new SnapWeld Collaborative Robot Welding package developed by ARC Specialties Inc. and Universal Robots is a cobot-assisted, interactive welding system that can be deployed easily and flexibly in existing, manual welding booths, eliminating the need for costly new robotic cells.
“We are getting a lot of requests for integrating Universal Robots in welding booths, so we saw this as a unique opportunity to develop an integrated low-cost system for gas metal arc welding (GMAW) applications that no one else in the market is currently offering,” says John Martin, Vice President of ARC Specialties, a Certified Systems Integrator of UR robots.
The SnapWeld will be shown for the first time at FABTECH in Chicago, November 6-9, 2017, at Universal Robots’ booth B-25094 and in interactive demos at ARC Specialties own booth B-35047 where attendees can simply grab the UR10 robot arm and perform stitch welding by “teaching” the robot the start and stop points, as well as the number and length of the stitch weld. The SnapWeld will move along the start and stop path and weld only during specified stitch areas, reducing robotic programming from hours to minutes.
The welding system integrated with the UR robot is comprised of a Profax wire feeder and water cooled torch enabling welds up to 600 amps, with torch bracket, all cables and hose packages included. The simplified programming is enabled by direct software integration into Universal Robots’ own programming environment through the Universal Robots+ platform that will allow users to program advanced settings directly on the teach pendant that comes with the UR robot. Settings include features such as wire feed speed and burn back time, gas flow time, and crater fill time with instant feedback on welding volts and amps.
Area Sales Manager of Universal Robots, Manuel Sordo, is excited to include ARC Specialties’ welding package on the UR+ platform which is an online showroom featuring the rapidly expanding ecosystem of plug & play products for UR robots: “This UR+ welding package is the perfect solution for low volume/high mix fabrication shops, allowing operators to manage robot programs and welding parameters on the fly. I look forward to sharing this experience with FABTECH attendees.”
Another UR+ product on display at FABTECH is 3D Infotech’s Universal Metrology Automation (UMA) solution powered by Streamline, the most flexible automated quality control solution in the market. UMA will be showcased on a UR5 cobot mated to a Creaform MetraSCAN-R laser scanner. “The UR5 robot demonstrates the exceptional flexibility and ease of use that our customers in aerospace, automotive, consumer products, and the medical device industries appreciate,” says Paul Oberle, director of business development at 3D Infotech. Within a couple minutes UMA captures a full 3D image of the physical part and compares this to CAD or manufacturing intent. UMA has demonstrated to be significantly faster, more repeatable, safer, and easier to use than manual gaging, CMM, or portable CMM. “The entire line of Universal Robots works perfectly with UMA; it is inherently safe and simple to work with. Our customers implement in weeks, gaining a return on investment within months because they get a complete view of quality and how to address un-intended changes in the manufacturing process for any size of application,” explains Paul Oberle.
3D Infotech's application with Creaform scanner.
Also at Universal Robots' FABTECH booth isREADY Robotics' TaskMate system, a fully-integrated turnkey solution for machine tending that incorporates the UR robots. The company will exhibit a TaskMate R5, utilizing a UR5 arm demonstrating flexibility of the system through a series of dynamic interactive demonstrations. "READY Robotics is working to change the way customers approach robotic automation by providing a fully plug-and-play platform architecture allowing customers to easily build whatever automation system they need for a given application,” says Ben Gibbs, CEO of READY Robotics. “By integrating with Universal Robots, we are able to leverage tremendously useful robot hardware to further reduce the integration overhead customers and integrators experience in trying to address their automation application needs."
ReadyRobotics' TaskMate.
FABTECH is also the launch pad for the CoBase™ debuting at the UR booth. Developed by LTW Ergonomic Solutions (LTW) a leader in ergonomically adjustable machine bases, operator platforms, and workstations, the CoBase™ maximizes Universal Robots' efficiency and ergonomics. A touch of a button changes the table height or angle to maximize the ergonomics between the operator and the robot, and this mobile table allows for easy transport of the UR cobot between tasks in high mix/low volume production environments. The CoBase™ has custom mounts for the controller box and cable, a custom bolt pattern for easy installation of any UR model, and a built-in 110V power outlet, so end users only need a single wall outlet to power the entire CoBase™ solution. Originally built as a tilt table for a Tier 1 automotive supplier's robotic inspection of bulky items, the CoBase™ is now ready to be rolled out to all users of UR cobots in need of a mobile, flexible automation solution. "Our goal is to provide a place for everything that comes with a UR cobot, fitting it all directly onto the frame of the CoBase," says President of LTW, John Lanphear.
We believe that collaborative robotic technology can be used to benefit all aspects of task-based businesses – no matter what their size.
We believe that the latest collaborative robot technology should be available to all businesses. The nominal investment cost is quickly recovered as our robotic arms have an average payback period of just six months.