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PolyScope 5 Software Handbook
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Service Your Robot
Error Codes
Error Codes CB3 and Earlier Models
C0 No error
C1 Outbuffer overflow
C2 Inbuffer overflow
C3 Processor overloaded
C4 Communication issue
C5 Heavy processor load warning
C10 Controller communication issue
C11 Bad CRC
C12 Unknown message error
C14 Debug message
C17 Communication error between Safety Control Board and Motherboard
C25 Motor Encoder index missing
C26 Motor Encoder index drift detected
C27 Calibration data is invalid or does not exist, selftest is needed!
C29 Online Calibration data checksum failed
C30 Master received data from too many joints
C31 Caught wrong message (not from master)
C32 Flash write verify failed
C33 Calibration flash checksum failed
C34 Program flash checksum failed
C35 Joint ID is undefined
C36 Illegal bootloader command
C37 Inbuffer parse error
C38 Online RAM test failed
C39 Logic and Temporal Monitoring Fault
C40 AD-Converter hit high limit joint
C41 RC Oscillator Trim register hit high limit
C42 RC Oscillator Trim register hit low limit
C43 Change in invariant memory detected
C44 CRC check failure on primary bus
C45 AD-Converter error
C46 Loose gearbox or bad encoder mounting
C47 AD-Converter hit low limit
C49 RS485 receive warning
C50 Robot powerup issue
C51 CRC check failure on secondary bus
C53 IO overcurrent detected
C55 Safety system error
C56 Overvoltage shutdown
C57 Brake release failure
C58 Motor encoder not calibrated
C59 Overcurrent shutdown
C60 Energy surplus shutdown
C61 Idle power consumption to high
C62 Thermal issue
C63 Motor test failed in step {unsigned}.
C64
C65 PSU voltage to high
C68 SPI error
C70 Close to gearbox shear limit
C71 Startup check error
C72 Power Supply Unit failure
C73 Brake test failed during selftest, check brakepin
C74 Joint encoder warning
C75 Joint encoder error
C76 Joint encoder communication CRC issue
C77 Sudden position change detected on the joint-encoder
C78 Large sudden position change detected on the joint-encoder
C85 Motor encoder error
C100 Robot changed mode
C101 Real Robot Connected
C102 Real Robot not connected - Simulating Robot
C103 Communication issue
C104 Error=Empty command sent to robot
C111 Something is pulling the robot
C115 Unknown robot type
C116 Realtime part warning
C117 Restart SCB failed
C150 Position close to joint limits
C151 Tool orientation close to limits
C152 Position close to safety plane limits
C153 Position deviates from path
C154 Position in singularity
C155 Robot cannot maintain its position, check if payload is correct
C156 Wrong payload or mounting detected, or something is pushing the robot when entering Freedrive mode
C157 Collision detected by joint
C158 Collision detected by joint
C159 Position deviates from path
C160 The robot was powered off last time due to a joint position disagreement
C161 Large movement of the robot detected while it was powered off. The joints were moved while it was powered off, or the encoders do not function
C162 The protective stop was likely caused by incorrectly specified payload mass and/or center of gravity.
C163 More than 50 Protective Stops are detected on the same joint within 8 hours of operation.
C171 Issue with blends
C172 Illegal control mode
C173 Robot motion causes too high joint torques
C174 Robot motion causes too high jump in joint torques
C184 Joint self test not received by controller
C185
C186
C187 Temperature sensor test failed
C190 Joint failed during selftest
C191 Safety system violation
C192 Safety system fault
C193 One of the nodes is in fault mode
C194 One of the nodes is not booted or not present
C195 Conveyor speed too high
C196 MoveP speed too high
C197 Blend overlap warning
C200 Safety Control Board hardware error
C201 Setup of Safety Control Board failed
C202 SCE configuration was illegal, after applying tolerances
C203 PolyScope detected a mismatch between the shown and (to be) applied safety parameters
C204 Path sanity check failed
C205 Target speed does not match target position
C206 Sanity check failed
C207 Fieldbus input disconnected
C208 Debug Assertion failed
C209 A protective stop was triggered (for test purposes only)
C210 Socket is read-only when the robot is in local (Teach pendant) control
C211 Operational mode changed
C212 Name conflict in loaded program
C213 No Kinematic Calibration found (calibration.conf file is either corrupt or missing)
C214 Kinematic Calibration for the robot does not match the joint(s)
C215 Kinematic Calibration does not match the robot
C216 The offset of the joint has changed
C217 White space detected at the beginning of a string token at line {unsigned}
C218 A thread used a lot of time
C219 Path Offset
C220 Kinematic Calibration
C221 GUI Communication
C222 Frame Tracking
C223 Flexible EtherNet/IP Fieldbus input (custom instance) disconnected
C224 {string}
Error Codes e-Series and Later Models
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Error Codes CB3 and Earlier Models
Error codes with numbers 1 to 255 apply only to CB3 and earlier robot models.