Assembly

Description

Please see the following for assembling the Base-Mounted Range Extender 40m for UR3e and UR5e, the OEM Control Box, and the robot arm.

DO NOT USE the 40 meter cable with UR standard controllers as the use voids certifications.

Do not extend the 40 meter cable with other cable options.

Unroll the cable before assembling.

There is a label on one end of the cable. This end goes to the Range Extender Box, CB.

If you are creating a welding solution, the bottom of the Range Extender Box, Robot Base must be isolated from electrical current.
Securing the arm

Please see the specific robot User Manual for the correct torque values for securing the robot arm to the Range Extender Box, Robot Base.

Use the available screws for mounting the robot:

  • UR3e: four 8.8 strength, M6 x 30 mm bolts. Tighten the M6 bolts to a torque of 9 Nm.

  • UR5e: four 8.8 strength, M8 x 30 mm bolts. Tighten the M8 bolts to a torque of 20 Nm.

  • The torque wrench to be used must meet the following specifications to ensure current tightening.
Mating the 40m. cable with OEM control box

  1. Connect the Range Extender Box, CB directly with the OEM Control Box.

    1. Make sure to turn and lock the cable flange on the Range Extender Box, CB with the connector on the OEM Control Box.

  1. Connect the cable with the Range Extender Box, CB.

    1. There is a label on one end of the cable. This end goes to the Range Extender Box, CB for the OEM Control Box.
Mating the 40m. cable with robot arm

  1. Secure the robot arm on the Range Extender Box, Robot Base.

    1. Use the screws from the box to attach the robot arm to the Range Extender Box, Robot Base.

      • UR3e: four 8.8 strength, M6 x 30 mm bolts. Tighten the M6 bolts to a torque of 9 Nm.

      • UR5e: four 8.8 strength, M8 x 30 mm bolts. Tighten the M8 bolts to a torque of 20 Nm.

  2. Attach the robot flange cable to the Range Extender Box, Robot Base.

  1. Connect the 40 m. cable to the Range Extender Box, Robot Base.

 
Actions After Assembly

When you have completed the assembly, there are a few additional action to perform, before you can operate your robot assembly.

 

Please review the following sections in the robot User Manual:

  • First Boot

  • First Time

  • Emergency Events

  • Transportation